Modular wastewater treatment
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- The purpose of LOSBEL modular wastewater treatment plants.
- Advantages of the LOSBEL modular wastewater treatment plants.
- Technical characteristics of the modular wastewater treatment structures.
- The treatment methods for domestic wastewater in modular structures.
- The composition of the WWT
- The cleaning efficiency in modular sewage treatment plants.
- The particulars of installing modular WWT.
- Commercial information.
1. The purpose of modular wastewater treatment plants
LOSBEL offers its customers modular local treatment facilities.
Modular treatment plants are full-cycle biological treatment plants, where all wastewater treatment processes take place in a single tank. All zones of the bioreactor are purposefully divided into compartments. The wastewater treatment process fully recreates a biological treatment plant with a concrete tank. There is an anaerobic and anoxic zone, an aeration chamber as well as a secondary sedimentation tank.
IMG. 1 The manufacturing process of a modular sewage treatment plant. Assembly of compartments.
Where are LOSBEL modular wastewater treatment plants used?
- Manufacturing enterprises.
- Logistics centers, storage units, warehouses.
- Recreation centers, children's camps, tourist centers.
- Construction sites.
- Petrol stations.
- Residential developments.
Advantages of the LOSBEL modular wastewater treatment plants
For the most effective wastewater treatment, our specialists will calculate the installation capacity specifically to suit your needs. The constructor principle allows us to precisely identify and increase power. The exact calculation of power is carried out by LOSBEL engineers.
The characteristics of modular sewage treatment plants include:
Factory readiness of modules.
The capacity of the treatment plant is increased by module. One module is capable of treating from 0.6 to 40 m3 of wastewater per day.
The maximum number of modules is 6 units.
Low energy consumption for wastewater treatment - up to 0.2 kW * h / 1m3.
High percentage of successful sewage treatment - up to 99.5%.
The possibility of additional treatment of discharged effluent, if necessary.
Fast installation of cleaning equipment.
The sewage treatment plants can function in extreme climatic conditions (up to -40 Degrees Celsius).
The design department of the company will draw up a project of sewage treatment plants in accordance with the customer's specifications in order to pass all the necessary technical surveys and reviews.
Our design department has developed a number of standard designs and solutions. This allows for a faster design process and decreases design costs. Here you can find more information about designing with LOSBEL.
2) The advantages of LOSBEL modular equipment
The operation of a local sewage treatment plant does not require the constant presence of trained staff.
Modular sewage treatment plants operate on a half day basis. In total, it is active for 12 hours out of 24 per day. Which means that there is a 50% saving on electricity consumption.
Equipment is programmed to function automatically.
The sewage treatment plant can function normally both during high and low temperatures, as well as during periods of extremely cold temperature (up to -40 Degrees Celsius).
It is most convenient to use modular sewage treatment plants in remote areas or where there is a lack of urban sewage infrastructure. Therefore, the use of modular treatment facilities is justified in rural schools, small settlements, hospitals, manufacturing and storage areas, construction sites, construction worker camps, etc.
3) Technical characteristics of the modular wastewater treatment structures
Table 1. Technical characteristics of LOSBEL modular sewage treatment plants
|Main characteristics (length*width*height) mm||
|Treatment per day, m3||Number of people|
|Treatment plant 7 (oval)||6.0||40||4200x2300x2500||792|
|Treatment plant 8 (oval)||8,0||50||5100x2300x2500||1107|
|Treatment plant 9 (oval)||10,0||65||4200х2400х3000||1109|
|Treatment plant 11 (oval)||20,0||130||6600х2400х3000||1826|
|Treatment plant 13 (oval)||30,0||200||10200х2400х3000||2590|
|Treatment plant 15 (oval)||40,0||270||12000х2400х3000||3017|
|Treatment plant 16 (oval)||50,0||330||13200х2400х3000||3287|
|Treatment plant 17 (oval)||65,0||430||13200х3000х3000||3774|
4) The treatment methods for domestic wastewater, surface water (rain, snow) and industrial wastewater in modular structures
We use the principle of biological treatment including stages of nitrification and denitrification in our modular treatment plants;
We use extruded polypropylene for the main structure (the body). This high-strength material allows us to install an autonomous sewage system in any soil without restrictions and without using a concrete frame. The service life of a biological treatment plant body is more than 50 years.
For the aeration system LOSBEL uses a membrane aerator that can operate continuously for more than 10 years.
For the air input system, LOSBEL installs compressors from well-known world manufacturers with extremely low noise levels, increased wear and tear resistance, high reliability and durability.
For the wastewater pumping system, LOSBEL uses airlifts for better wastewater treatment. These airlifts don't allow the activated sludge flakes to be destroyed while pumping and transferring the wastewater.
Technical characteristics of additional equipment and blowers can be provided upon the request.
5) The composition of the modular WWT
Cleaning facilities include (using 120 m3 / day as an example):
A pavilion for technological equipment (inside there is a blower and control cabinets);
WW Treatment plant for 40m3 / day (3 units);
A sludge basin
A post-treatment filter;
A UV disinfection unit.
The complete equipment delivery set is determined based on the customer requirements and the required wastewater treatment parameters.
IMG. 2. An example of the composition and layout of a modular sewage treatment plant with a capacity of 120 cubic meters.
6) The cleaning efficiency in modular sewage treatment plants
LOSBEL equipment is certified and is actively used both on the territory of the Russian Federation and the CIS region, and on the territory of the EU countries.
In 2020, LOSBEL also successfully passed and received European certification.
IMG. 3. Certificate of successful testing at Prüf- und Entwicklungsinstitut für Abwassertechnik an der RWTH Aachen (PIA) - Institute for Testing and Development of Wastewater Treatment Technologies at the University of RWTH Aachen (PIA)
7) The particulars of installing modular WWT
Installation and launching of treatment facilities is designed to be as convenient as possible for the consumer - the LOSBEL biological treatment station is 100% factory ready. This means that only ready-made fully assembled modules arrive at the installation site which allows to shorten the launch time.
Autonomous sewerage system is compact and does not occupy a large area.
The sanitary zone is significantly reduced.
- Immediately after installation and start-up, the biological treatment plant is completely ready for use. However, at the request of the customer, the launch can be carried out at a later date. For example, during the construction of residential developments, it is advisable to launch the station immediately before moving in, as the activated sludge needs waste effluents to feed off of. When there is a shortage of effluents, bacteria begin to "starve".
8) How to order a modular sewage treatment plant for the needs of your business or settlement?
To calculate the capacity of the treatment plant for your needs, please fill in the questionnaire at the link
or call by phone +7 910 526-11-11
Within the treatment plant, wastewater is treated via preliminary and biological purification. The construction of the biological treatment consists of one container with separate wastewater treatment lines, with anaerobic and aeration chambers well as secondary sedimentation tanks installed inside. In each section specific conditions are met ensuring the process of nitrification and denitrification . Activated sludge from the treated effluent is separated in settling tanks which are installed next to the aeration chamber. A well-known technique is offered for the removal of nitrogen and phosphorus, which involves nitrification and denitrification as well biological phosphorus removal.
Equipment delivery, installation, commissioning, personnel training, service work was carried out by LOSBEL LLC.
The facility equipment is serviced by one operator per shift. Fundamentally new is the mechanical mixing of sewage by use of partitions in hydraulic labyrinth, which allows avoiding electric mixers and saving energy in comparison with similar wastewater treatment plants. Svisloch (Grodno region, Belarus) 2000 Cubic Meters
We recommend LOSBEL LLC as a reliable and high-quality manufacturer. We look forward to further cooperation. Alramy
When choosing a company, we were guided by such parameters as speed of response, quality of services, availability of certified personnel. BelPartAliance ltd. review
During our collaboration LOSBEL has established itself as a reliable partner with a professional approach to the produced equipment and responsible performance of warranty obligations. Business-BM ltd. review
In 2019, LOSBEL LLC supplied a pump station for the development of the Prosto Kosmos residential quarter. The equipment was shipped on time and corresponded to the characteristics stated in the technical assignment. Development Company "Belarusky Kvartal"
We thank the staff of LOSBEL for their high professionalism and responsible attitude to their work. We consider LOSBEL LLC to be a reliable partner in the production and supply of equipment. DRSU-153
Flexibility, efficiency, precision of execution are the main distinguishing features of LOSBEL. All work, from the request to the timely delivery of the equipment, is highly commendable. Free Light Stroy
Upon the acceptance of the equipment, we note the following positive points:
1. All equipment is made in accordance with the terms of reference;
2. The fire extinguishing station and tanks meets the requirements stated in the passport;
3.Equipment is easy to install and to launch. Innovation House ltd. review
Our organization is completely satisfied with the quality of the work performed by LOSBEL. LOSBEL LLC specialists have always provided comprehensive recommendations and advice on the operation of equipment, which confirms the high level of professionalism of the engineering and technical staff, their good training and attentive attitude towards the customer. The collaboration with LOSBEL team left a favorable impression. Seaside Pearl
The branch "Telekhan GUPP" Ivatsevichskoe ZhKKH" expresses gratitude to the specialists of the company LOSBEL and hopes for further cooperation. Telehany
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